Site Survey
Spans, loads and connections are measured during the structural steel site survey.
WORK PROCESS
Spans, loads and connections are measured during the structural steel site survey.
Fabrication, painting and erection are defined in a single steel package.
Sections, connections and anchorages are calculated specifically for the steel structure.
Cutting, welding and surface treatment are completed in the workshop.
Piece marking and OHS measures are tied to the erection sequence.
The steel structure is erected under disciplined crane and bolting procedures.
Weld and bolt records are handed over to the plant operator.
EXECUTION
Hangar, platform or chimney steelwork is defined according to loads and access.
Sections, connections and erection sequence are resolved within a single structural steel design.
Workshop-fabricated members are erected on site according to their piece marks. Weld and bolt records are provided at handover.
ABOUT THE SERVICE
Structural steel systems are engineering solutions with a wide range of applications, from industrial facilities and production buildings to maintenance platforms and conveyor galleries. The high load-bearing capacity and fabrication flexibility of steel offer a significant advantage on industrial projects, particularly where long spans must be bridged or where new equipment has to be connected to existing reinforced-concrete structures.
At Rayf Teknik, structural steel work is never treated as simply cutting and joining steel sections. The project's structural system, equipment loads, connection points, fabrication tolerances, erection sequence and site access are all assessed before work begins.
In cement plants, power generation facilities and tall reinforced-concrete industrial structures, structural steel often works hand in hand with the concrete structure. Silo roof platforms, chimney stairways, maintenance walkways, equipment supports and galleries can all be connected to reinforced-concrete structures by means of anchorages.
On projects where the silo or chimney shell is built with a slipform system, the structural steel connections need to be coordinated before reinforced-concrete work starts. If embedded plates and anchorage systems are set at the correct levels as the formwork rises, unnecessary breaking out, drilling and adaptation work during subsequent steel erection can be reduced.
Rayf Teknik's ability to deliver both slipform and structural steel work within the same project supports interdisciplinary coordination, particularly on industrial structures. Rather than the concrete team and the steel erection team working to separate design assumptions, the aim is to resolve connection details before execution begins.
During steel fabrication, material selection, cutting, hole preparation, welded connections and surface treatment must all be carried out in line with the project's technical requirements. Preparing components to match the erection sequence before they reach site is another factor that affects working time on tall structures.
On silo and chimney projects built by slipforming, most steel members are erected at high elevations. Assessing crane access, lifting points and erection platforms in advance therefore keeps the work programme running in a more orderly way.
Rayf Teknik's past references also include CEMS platforms and stairways for industrial chimneys, as well as a range of other industrial structural steel fabrications.
The aim of a structural steel project is not merely to produce a load-bearing system. The system must be designed with the personnel who will work on it, the equipment it will carry, the reinforced-concrete structure it will connect to and its long-term maintenance needs all in mind.
By combining structural steel with its slipform and reinforced-concrete experience in a single engineering approach, Rayf Teknik aims to develop fully compatible structural solutions for plants, silos, chimneys and other industrial facilities.
TECHNICAL SPECIFICATIONS
Steel sections, coating system and erection class are selected according to the loads. The rows below show a typical fabrication and erection framework.
TECHNICAL ADVANTAGES
Steel offers fast erection, lightweight long spans and easy maintenance access. The advantages are illustrated with site photographs.
Cutting and welding take place in a controlled environment, shortening time on site.
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Cutting and welding take place in a controlled environment, shortening time on site.
SERVICE GALLERY

STEEL SUPPORT
We prepare fabrication and erection quotations for hangars, platforms and chimney steelwork.
Information & FAQ
Fabrication, erection, painting and installation in operating plants.
Our scope covers hangar and gallery steelwork, maintenance platforms, stairways, chimney steelwork, scaffolding and industrial support structures. Fabrication – cutting, drilling and welding – takes place in the workshop, while erection on site follows the crane and anchorage sequence. Components are marked according to the erection layout to minimise confusion on site. Painting, fire protection and corrosion protection are specified to the project requirements. At handover, connection records and maintenance access arrangements are provided.
Fire-protective coatings can lose thickness in site dust, so coating thickness is verified by on-site measurement. Shop painting and site touch-up are priced as separate items. The handover documentation records the dry film thickness.
Heavy cutting, welding and drilling are carried out in a controlled workshop, so dimensional deviations are caught before they grow on site. Assembly, anchoring and bolt tightening take place on site. Piece numbers preserve the erection sequence. In operating plants, steel is delivered to suit shutdown windows. Separating workshop and site work keeps both quality and OHS manageable.
If the marking system breaks down, site erection turns into “trial and error”. Each number appears both on the component itself and on the piece list. Erecting in the wrong sequence means bolt holes no longer line up.
Yes. Crane corridors, temporary guardrails and working windows are agreed with the plant operator. Hot work permits, fall hazards and adjacent production lines are covered in the daily plan. Platforms and stairways can often be connected in stages without stopping production. If embedded plates are coordinated with the concrete works in advance, cutting on site is reduced. Connection and paint records are provided at handover.
While production continues, welding sparks can damage adjacent lines. Screens, fire watch and extinguishing equipment are part of the plan. No welding starts without a permit.
On most chimneys, the emission monitoring platform, stairway and balconies are mounted on the shell as structural steel. If the sampling port elevations are not resolved in the same design as the concrete chimney, later cutting and sealing problems follow. Steel fabrication is therefore tied to the chimney or slipform programme. Lighting and cable routing are planned together with the platform. Access and monitoring elevations are recorded in the handover report.
A chimney platform is exposed to wind loads, and the stairway carries not only people but also toolboxes. The design calculations include the concentrated loads of the maintenance scenario.